Steriolithography, SLA (Resin)

The High-Resolution Part Solution

Stereolithography (SLA) is the gold standard for high-resolution 3D printing, prized for its ability to produce parts with exceptional detail and an incredibly smooth surface finish. This process, one of the first commercialized forms of 3D printing, works by using an ultraviolet (UV) laser to precisely cure and solidify liquid photopolymer resin, building the object one thin layer at a time. It is ideal for intricate geometries and fine details.

Our suite of large format SLA printers are equipped to handle engineering resins, as well as resins for more cosmetic oriented applications. We handle all post-processing of the resin — from slicing, to washing, to curing. Glass-filled resin prints are what we utilize in our resin cavity injection molding. This method is also perfect for creating mold cavities for silicone.

Key Features

Accuracy & Fine Detail

Ideal for intricate geometries, fine features, and parts that require tight dimensional tolerances (often ± 0.05 mm), making it perfect for prototyping and creating master patterns. The UV spot size usually resides between 0.05mm and 0.15mm. This process is best suited for instances where prototyping calls for fit-and-finish analysis.

Superior Surface Finishes

SLA builds parts in very thin layers, often as little as 25 microns or 0.025 mm. This reduction in layer thickness minimizes the 'stair-stepping' effect common in other 3D printing technologies, contributing to a significantly smoother surface. This makes SLA ideal for show models, consumer product prototypes, and artistic designs where visual quality and texture are paramount.

Isotropic & Watertightness

As each new layer is exposed to the UV light, the partially cure resin chemically bonds to the previous layer, creating chemically bonded layers. After final post-curing, a parts mechanical strength and stiffness are virtually the same measured along the X-Y, and Z planes. SLA results in fully dense walls and non-porous surfaces.

Material Selection

Depending on the application, there are tons of choices for resins — some more exotic than others. Some resins mimic the toughness properties of ABS or Polypropylene (PP), while others are more specialized for creating investment casts, or even biomedical parts. Some resins can even be clear/transparent.

Data Sheets

General-purpose prototyping and design for models with intricate details.
Black Resin V4.1 - Formlabs
Halogen free, UL 94 V-0, favorable flame, smoke, and toxicity rating (FST)
Flame Retardent - Formlabs
Highly glass-filled and extremely stiff material. For end use parts.
Rigid 10K - Formlabs
Highly glass-filled and extremely stiff material. Similar stiffness to PEEK and PEKK thermoplastics
Rigid 4000 - Formlabs
Rigid, near optical transparency.
Clear Resin V4.1 - Formlabs
100% silicone. Helps elminate casting and molding processes.
Silicone 40A - Formlabs
Ductile, impact and wear resistant. Comparable to high-density polytheylene (HDPE).
Tough 1000 - Formlabs
Strength, stiffness, and toughness comparable to polypropylene (PP).
Tough 1500 V2 - Formlabs
Strength and stiffness nearing ABS.
Tough 2000 - Formlabs
Strength and sitffness nearing ABS, combining toughtness and creep resistance
Tough 2000 V2 - Formlabs
Ceramic-filled resin with exceptionally high stiffness and temperature resistance.
Ultracur3D® RG3280 - Forward AM
Fast-building material designed for superior surface finishes and high temperature resistance.
Somos® ProtoTherm™ 12120 - Stratysys
Strong, stiff, high temperature resistant composite with very low viscosity.
Somos® DMX SL-100™ - Stratysys
For fast production of hollow composite tooling parts that are easy to remove after autoclaving.
Somos® PerFORM™ - Stratysys
Rigid, high strength, high elongation engineering resin with excelent surface finishes. (in clear or black)
IND405™ - Loctite 3D
High temperature resistance and dimensional stability for low loads processes and molding applications.
IND147 - Loctite 3D

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